Extrusion Blown Film & Conversion

beyondGREEN provides extrusion blown film and film conversion manufacturing for flexible packaging and bag applications that demand reliable performance and repeatable quality. From resin selection and film extrusion to downstream conversion and finishing, we support programs built for real-world use and long-term production.

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Integrated Blown Film Extrusion & Conversion

beyondGREEN provides integrated blown film extrusion and conversion manufacturing to support flexible packaging and bag programs at scale. Our platform is designed to deliver consistent film quality, dependable performance, and repeatable output across long-term production runs.

Coordinated Extrusion, Conversion & Finishing

We support programs from early material selection and film structure development through extrusion, conversion, and finishing. By coordinating each stage of the process, we help reduce variability, improve efficiency, and maintain tighter control over quality and lead times.

Built Around Real-World Applications

Whether your program requires raw film, rollstock, or fully converted bags, our team works closely with you to align production parameters with real-world application requirements and downstream use. Each program is evaluated to ensure the film structure, conversion method, and final format perform as intended in daily use.

Printing & Branding Coordination

Perforation, Cutting & Sizing

Rollstock & Tubing

Bottom-Seal & Gusseted Bags

Scalable production runs

Monolayer & multilayer blown film

Custom film widths & thicknesses

Consistent gauge control

Program-specific material selection

Blown Film Extrusion Capabilities

beyondGREEN’s blown film extrusion platform is engineered to produce consistent, high-quality film for flexible packaging and bag applications. Each program is set up with a focus on gauge uniformity, mechanical performance, and repeatability across extended production runs.

We work closely with customers to define film structures that align with application requirements, downstream conversion processes, and real-world handling conditions.

Our Extrusion Capabilities Include

Monolayer & Multilayer Film Structures
Support for a range of film constructions to balance strength, flexibility, and functional performance.
Custom Film Widths & Thicknesses
Film dimensions tailored to specific bag formats, rollstock requirements, and conversion processes.
Controlled Gauge & Film Consistency
Process controls designed to maintain uniform thickness and reliable roll quality throughout production.
Application-Specific Performance Properties
Film engineered for strength, tear resistance, puncture resistance, and flexibility based on end-use needs.
Scalable Production Programs
Capabilities supporting pilot runs, ongoing production, and high-volume programs with consistent output.

Film Conversion & Bag Manufacturing

beyondGREEN’s film conversion capabilities transform extruded film into finished or semi-finished products ready for distribution, fulfillment, or downstream use. Our conversion platform is designed to support consistent sealing, accurate sizing, and dependable output across high-volume production programs.

By managing extrusion and conversion in a coordinated workflow, we maintain tighter control over quality, reduce handoffs, and ensure the final product performs as intended in real-world applications.

Our Conversion Capabilities Include

Bag Making & Sealing
Production of bottom-seal and gusseted bag formats designed for strength, reliability, and consistent performance.
Rollstock & Tubing Film
Supply of converted rollstock or tubing film for customers with in-house filling or secondary processing operations.
Perforation, Cutting & Sizing
Precision conversion processes to support easy dispensing, accurate dimensions, and clean tear performance.
Printing & Branding Coordination
Support for custom colors, graphics, and branding to align packaging with retail and customer-facing programs.
Finished-Goods Packaging & Kitting
Packaging and kitting services to deliver products ready for shipment, storage, or direct fulfillment.

Our Blown Film Product Range

Pet Waste Bags

Blown film engineered for pet waste applications requiring strength, puncture resistance, and reliable sealing. Available in multiple sizes, thicknesses, and formats, with options tailored for roll dispensing, retail packaging, and high-volume programs.

Food Takeout Bags

Flexible film solutions designed for foodservice takeout and delivery applications. Film structures are selected to support durability, clean presentation, and consistent performance during handling, transport, and use.

Grocery Bags

Blown film formats developed for grocery and retail environments where load strength, flexibility, and repeatability are essential. Programs can be customized by size, thickness, and bag style to align with operational and merchandising needs.

Produce Bags

Lightweight blown film designed for produce and fresh-item applications, balancing film clarity, strength, and easy dispensing. Available in roll or loose formats and adaptable to various retail environments.

Why Partner With beyondGREEN for Blown Film Manufacturing

Integrated Extrusion & Conversion

Coordinated blown film extrusion and downstream conversion help reduce variability, improve efficiency, and maintain consistent output across production runs.