STEP 1: We work with you to design the product you need made if you do not already have the designs completed. Once the design portion of the project is completed, we work with you to facilitate a step-by-step process to get the production for the product(s) planned.

STEP 2: Once the design and development phase of your project is completed, we work with our internal team to conduct R&D trials using different certified compostable materials to meet your product's preferred application. Don't worry, we ensure all the products manufactured by us are either home compostable, inductrial compostable or both based on the nature of the product. Once the R&D trials are completed, we submit the material details to you for your approval. Once you have approved the material, we will work on the costing details for you.

STEP 3: Remember, we have strategic partnerships in multiple verticals and can manage costing, don't worry about high prices because we manufacture in the United States! We strive to provide our customers with costs similar to off-shore manufacturing pricing.

STEP 4: Once you have approved the quote, we will queue your project up for production! We typically turn aroun all project within 4 to 6 weeks for the first run and then as little as a week thereafter. Of course, this does depend on the size of the order. We can do partial releases as well and can work with you to prioritize your project if you are in a rush. We are here to work with you to ensure your product is made in time with U.S. quality standards!

STEP 5: Most manufacturers will take our order and then make your product and then are done. We are NOT most manufacturers! We go beyond! Our in-house marketing team will film your projects production if you like, edit it and share the content with you so that you can share it on your social media or with your well-wishers!
Not only do we assist with marketing, we will assist you with the certification of your process. We understand, we are working with you to create a sustainable product, you need to back your claims up. We get it, this is why we will work with you and our contacts at certifying organizations to ensure you get the product certifications you need.

STEP 6: The last step of the project and the most exciting step! We work with you to ship where you want and how you want.
If you want us to ship directly to you, we can certainly do that, If you want us to dropship to consumers (1 or 2 products at a time), we can certainly do this as well! Now, if you need us to blind-ship FTL or LTL shipments directly to your customers, we can do this as well! Essentially, we will play the part of 3PL for your in addition to being your manufacturer if you need us to.

• Turnaround time from 1 to 3 weeks.
• Mono-layer & Multi-layer extruders for multiple different film types.
• Capabilities to blend biopolymers to meet application requirements of your product's need.
• FDA-approved films for food packaging.
• Capability to extrude clear compostable film.
• Additive options for slip, color, anti-stat, and more.
• Film from 1.5" to 24" wide.
• Up to 24" diameter roll.
• Gauges up to 2 mil.
• Certified Home & Industrial Compostable Biopolymers.
• Ability to sub-license your finished products under beyondGREEN's certifications or we will assist you in getting your certification.
• Tolling capabilities available. Provide us your material and we will process it for you in our extruders!
• Any color film you need

• Gauges 0.6 mil to 2 mil.
• Standard 1" I.D. Cores.
• Color Printing.
• Water-Based Ink.
• Tubing.
• Bag on Roll.
• Side Gusset Bags.
• Side Gusset Liners.
• Lay Flat Bags.
• Packaging Liners.
• Handle Bags.
• Folded Bag Rolls.
• Turnaround time from 1 to 3 weeks.
• Current width capability up to 24" - width capability from September 2023 will be 50".
• Current length capability up to 999".
• Side gusset.
• Custom die cut.
• Header and stamping.
• Film from 1.5" to 50" wide.
• Bottom seal & perforation.
• Custom styles & sizing.

• Turnaround time from 1 to 3 weeks.
• Current width capability up to 20".
• Continuous printing or precise printing.
• Color match.
• Design Match.
• Water-based ink.
• Single-Color Flexographic Printer.
• Multi-Color Inkjet Printer.
• Single-Sided Printed.
• Water-Based Inks.
• Inkjet (CYMK) printing
• 72mm width (can be offset to any part of the width of the bag)
• 5 station flexo
• Hybrid printing (CMYK layer 1, followed by 5 station flexo)

Our Experience is over 30 years in mold design, mold making, mold repairs, and mold polishing. Our past mold designs include, fully automatic high cavitation molds for plastics and silicone for high volumes in healthcare projects, ATC can design and supply complete molds with machines from low to high volumes. Please click Industry for more details of Moulds done by us.

• Multi Cavity Moulds
• Insert Moulds
• Silicone Moulds
• Thin-wall Moulds
• Screw Cap Moulds
• Over Moulds
• Compression and Transfer Moulds
• Blow Moulds
• Rotational Moulds
• Prototype Moulds for Low volumes

Our plant is flexible enough to handle a diverse product range, while still maintaining dedicated manufacturing and production cells that specialize in the unique nuances of products or processes. BeyondGREEN’s plant supports not only a diverse range of products but also a broad range of injection molding, assembly, and decoration technologies.

• Low-volume production.
• Bridge tooling.
• Pilot runs.
• Functional testing and prototyping.

Our brand new, state-of-the-art San Antonio facility was set up with mass volume production in mind. This facility houses injection molding machines with different tonnages along with robotic automation so that we can manufacture the products you require at an all-time low cost.

• Speed.
• Consistency.
• Scalability.
• Low Labor Costs.
• Cost Savings.
• High-Precision Dimensional Tolerances.
• Low Unit Costs and Cycles Times.
• Automated Production.
• Minimal Post-Production Work.
• Versatile Material Options.
• Flexibility in Design.