Why Go beyondGREEN?

It's simple... We've got one goal, help create a sustainable future.

beyondGREEN Products are Manufactured from Certified Biopolymer Materials which are compliant with ASTM D6400 and EN13432 Standards.

beyondGREEN biotech, Inc. is a U.S. leader in sustainable product manufacturing resulting from (1) utilization of proprietary biopolymer formulations through advanced R&D in assistance with its partners, (2) custom-built machinery, equipment, and tooling to process biopolymers through beyondGREEN’s processing parameters, and (3) being strategic partners with raw material suppliers not only to reduce the cost of goods but also to work with material producers directly to assist in the development of new biopolymer formulations along with material compounding to ensure all product applications are covered, as well as being strategically partnered with its packaging supplier to assist in lowering the costs of finished goods. In addition, beyondGREEN is also:

  • Experienced in sustainable product manufacturing through injection molding and extrusion blown film processes.
  • Constantly innovating material composition development to meet applications for each specific production application type.
  • In compliance with regulatory standards in both products and manufacturing practices.
  • Cost-effective to ensure customers get the highest quality products at costs comparable to products manufactured at offshore locations. 
  • Environmentally impacting both product development and manufacturing to better the planet.
  • Capable of increasing capacity, and scale along with can develop new innovative products to meet all customer demands.

beyondGREEN Products Are:

  • Made from Certified Materials.
  • Strong.
  • Non-GMO.
  • Sustainably Designed.
  • Chemical-Free.
  • Leak-Proof.
  • Custom and Designed for Each Specific Product Application.
  • Made in the United States by beyondGREEN at its own Manufacturing Facilities located in California & Texas.

Manufacturing Capabilities

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Blown Film Manufacturing
Extrusion Blown Film Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Mono-layer & Multi-layer extruders for multiple different film types.

3) Capabilities to blend biopolymers to meet application requirements of your product's need.

4) FDA-approved films for food packaging.

5) Capability to extrude clear compostable film.

6) Additive options for slip, color, anti-stat and more.

7) Film from 1.5" to 24" wide.

8) Up to 24" diameter roll.

9) Gauges up to 2 mil.

10) Certified Home & Industrial Compostable Biopolymers.

11) Ability to sub-license your finished products under beyondGREEN's certifications or we will assist you in getting your own certification.

12) Tolling capabilities available. Provide us your material and we will process it for you in our extruders!

13) Any color film you need.

Blown Film Conversion Capabilities

(1) Gauges 0.6 mil to 2 mil.

(2) Standard 1" I.D. Cores.

(3) Color Printing.

(4) Water-Based Ink.

(5) Tubing.

(6) Bag on Roll.

(7) Side Gusset Bags.

8) Side Gusset Liners.

(9) Lay Flat Bags.

(10) Packaging Liners.

(11) Handle Bags.

(12) Folded Bag Rolls.

(13) Turnaround time from 1 to 3 weeks.

(14) Current width capability up to 24" - width capability from September 2023 will be 50".

(15) Current length capability up to 999".

(16) Side gusset.

(17) Custom die cut.

(18) Header and stamping.

(19) Film from 1.5" to 50" wide.

(20) Bottom seal & perforation.

(21) Custom styles & sizing.

Flexographic Printing

(1) Turnaround time from 1 to 3 weeks.

(2) Current width capability up to 20".

(3) Continuous printing or precise printing.

(4) Color match.

(5) Design Match.

(6) Water-based ink.

Inkjet Printing

Coming Soon! With our inkjet printers, you will be able to print up to 5 colors and the best part is, each bag will have the ability to contain different colors and designs! Now you can get as creative as you want!

Contact us now at info@byndgrn.com to find our when our inkjet printers will be live!

Injection Molding
Product Development

We coordinate product development services in our technology center, including CAD design, renderings as well as models/prototypes. This is where we share ideas, ask key questions and focus on creating product designs and process technologies optimized for robust manufacturing - leading to lower costs and higher quality, along with reduced time-to-market and greater cost-effectiveness.

Tooling

Optimal tool design and quality of construction are the critical cornerstones upon which successful injection molding programs are built. Our Tooling Engineering team is reich in experience, is continuously exploring and developing new tooling technologies and is committed to your success by building and maintaining your assets. Because every tool is unique and has specific requirements surrounding part geometries, critical tolerances, raw materials and more, we analyze and specify every aspect of your tools - design, steel types, runner systems, gate configurations, cooling systems, internal actions and ejection methods - to reliably deliver the highest quality part in the shortest possible cycle time.

Raw Material Selection & Testing

Our plant is flexible enough to handle a diverse product range, while still maintaining dedicated manufacturing and production cells that specialize in the unique nuances of products or processes. In fact, beyondGREEN’s plant supports not only a diverse range of products, but also a broad range of injection molding, assembly and decoration technologies.

Manufacturing

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Our Timeline

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2016
  • Company founded by Veejay C Patell and co-founded by Rudy Patel and Achyut Patel as bioDOGradable Bags.
  • Manufacturing in India and distributing compostable pet waste bags out of garage throughout the U.S.
2018
  • Challenges faced with importing from India (QC issues, Inventory Control) and so decided to open manufacturing facility in Lake Forest, CA.
  • Lake Forest, CA facility opened (8,500 sqft.)
  • Started manufacturing pet waste bags (1 extruder and 2 conversion machines again).
  • Started Beyond Green, LLC. as parent company behind all brands (bioDOGradable Bags, Grow Bags, bioCOMpet).
2019
  • Rebranded all product brands under the name beyondGREEN.
  • Introduced additional products such as grocery bags and injection molding services to the brand and business.
2020
  • Corporate structure change from LLC to C Corporation.
  • Legal Entity name change from Beyond Green to beyondGREEN biotech, Inc.
  • Logo Change.
  • Moved operations to a larger facility in Santa Ana, CA (36,000 sqft.)
2023
  • Opened second manufacturing facility in San Antonio, TX. (91,000 sqft.)
  • Rebranded logo to more corporate look.