Custom Compostable Film & Packaging Manufacturing

Product Development

Tooling

Raw Material Selection & Testing

Small Volume Specialty Manufacturing

Mass Volume Manufacturing

  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing
  • Extrusion Blown Film
  • Blown Film Conversion
  • Flexographic Printing
  • Inkjet Printing

Manufacturing Capabilities

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Extrusion Blown Film Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Mono-layer & Multi-layer extruders for multiple different film types.

3) Capabilities to blend biopolymers to meet application requirements of your product's need.

4) FDA-approved films for food packaging.

5) Capability to extrude clear compostable film.

6) Additive options for slip, color, anti-stat and more.

7) Film from 1.5" to 24" wide.

8) Up to 24" diameter roll.

9) Gauges up to 2 mil.

10) Certified Home & Industrial Compostable Biopolymers.

11) Ability to sub-license your finished products under beyondGREEN's certifications or we will assist you in getting your own certification.

12) Tolling capabilities available. Provide us your material and we will process it for you in our extruders!

13) Any color film you need.

Blown Film Conversion Capabilities

(1) Gauges 0.6 mil to 2 mil.

(2) Standard 1" I.D. Cores.

(3) Color Printing.

(4) Water-Based Ink.

(5) Tubing.

(6) Bag on Roll.

(7) Side Gusset Bags.

8) Side Gusset Liners.

(9) Lay Flat Bags.

(10) Packaging Liners.

(11) Handle Bags.

(12) Folded Bag Rolls.

(13) Turnaround time from 1 to 3 weeks.

(14) Current width capability up to 24" - width capability from September 2023 will be 50".

(15) Current length capability up to 999".

(16) Side gusset.

(17) Custom die cut.

(18) Header and stamping.

(19) Film from 1.5" to 50" wide.

(20) Bottom seal & perforation.

(21) Custom styles & sizing.

Flexographic Printing

(1) Turnaround time from 1 to 3 weeks.

(2) Current width capability up to 20".

(3) Continuous printing or precise printing.

(4) Color match.

(5) Design Match.

(6) Water-based ink.

Inkjet Printing

Coming Soon! With our inkjet printers, you will be able to print up to 5 colors and the best part is, each bag will have the ability to contain different colors and designs! Now you can get as creative as you want!

Contact us now at info@byndgrn.com to find our when our inkjet printers will be live!

When Your Manufacture with Us, We Make The Process Super Easy!

  • Step 1

    We work with you to review the exact product you need made. This means, we identify if the product needs to be home & industrial compostable or industrial compostable only. Based on the type of product you need, we get the material ready for you. We also identify the product size and thickness, the color and whether you need printing or not. If you do not need printing skip to Step 3.

  • Step 2

    If you need printing on your film product(s), our marketing & design team will work with you to get the print plate dielines ready. Once you approve the artwork, we will get the print plate made (if flexographic). If you are using a design with multiple colors, we will use our inkjet printer and get the printing parameters set in the machine.

  • Step 3

    Once the printing details are set (if you are getting custom branding), we will put the project in our queue to get extruded. The film will be extruded based on the dimensions and thickness you need in the color you want. If you are doing flexographic printing, the film will be printed with your branding during this step. If you are doing inkjet printing skip to Step 5.

  • Step 4

    Once the film has been extruded, we will move the project to the conversion machine based on the type of bag/packaging you need. This will be the last part of the production phase. Once the film has been converted it will get packed as per your guidance and then staged for shipping. If you are doing inkjet printing, you will go to Step 5 prior to staging.

  • Step 5

    If you product requires inkjet printing, it will be done during this step. Once the printing is done, the product will be packed per your guidance (in retail packaging with sub-cartons and master cartons or packed in bulk) and once packed, it will move to the staging area for shipping.

  • Step 6

    Now that your product has been manufactured and is in the staging step, we will ship the products per your instruction. Do you want us to discretely ship to your customers with your packing slips or would you like us to ship directly to you? Either way, we can get the product where you want it and how you want it. Just let us know!

From Start to finish, we will handle the entire project for you...

Manufacturing to Packing to Shipping

We understand you are busy and once you get your product made at beyondGREEN, we will do everything we can to limit your workload! This means, we are here to manufacture your product for you just as you like it, pack it in your packaging - whether that be retail ready packaging or bulk - and ship it directly to your customers using your packing slips. We have the capability to do both blindshipping and dropshipping. So, let us know what we can manufacture for you and how we can assist you in managing your entire project!

100% beyondGREEN & 100% made in usa

Sustainability and Quality is what we Strive for

We take pride in being a U.S. brand and especially in being a U.S. manufacturer. This is why it is also important for us to ensure that our entire supply chain is domestic. We will ensure you that no matter what it is we manufacture for you, it will be entirely made in the U.S. by us (beyondGREEN) at our own manufacturing plants. Either at our own plant in Santa Ana, CA or in San Antonio, TX. You get to choose based on your logistic requirements.

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