Plant-Based Biopolymer Technology

Turn your idea into a plant-based product. Made from biopolymers certified by American and European Standards.


Injection Molding Product Examples

Water and Soda Bottle Caps Glass Bottle Caps Dog Poop Bag Holders Fork Knive Spoon Pop Top Vials
Water & Soda Bottle Caps Glass Bottle Caps Dog Waste Bag Holders Utensils Pop Top Vials
Pre Roll Tubes Urine Specimen Cup Syringe Reusable Cups Stirrer
Pre-Roll Pop Top Tubes Urine Specimen Cup Syringes Cups & Lids Coffee & Cocktail Stirrers
Injection molding is an elegant and simple manufacturing process that can quickly produce intricate shapes for custom parts and products. 
At beyondGREEN biotech, we manufacture all injection molded parts using our blends of plant-based biopolymers. beyondGREEN is one of the only injection molding manufacturer in the United States that uses biopolymers to manufacturer injection molded articles.
If you have a need for high volume, intricate parts, you have come to the right place. The manufacturing industry has provided businesses with the tools to create plastic articles for decades, we have now taken the manufacturing industry to the next level! 
beyondGREEN biotech, Inc. has spent countless years on research and development creating plant-based resin and a manufacturing method to convert that resin into operational products.
The best part is, with manufacturing done in Southern California and control on the biopolymer supply, beyondGREEN is able to provide it's clients with a price comparable to that of off-shore plastic manufacturing. (Prices do vary on QTY ordered and product specifications)
Specializing in close-tolerance injection molding of small certified home and industrial plant-based parts, we provide a total concept solution from design and tooling to production, fulfillment, and packaging. The combined effort of our designers and toolmakers results in molds that ensure quality, precision tolerances, and optimized cycle times. We have the capacity to mold parts with complex geometries and variations in wall thickness. Our core competencies have centered on small, high volume custom biopolymer components.

Benefits of Choosing beyondGREEN for Injection Molding Services

  • All Products Manufactured in California, USA
  • Product design and engineering assistance
  • High production speeds and volumes
  • High-quality parts and finishes
  • Minimal post-processing
  • Low labor costs
  • Low scrap rates

We Walk You Through The Entire Process - From Idea to Finished Product

  • Mutual Non-Disclosures
  • 2D & 3D Renderings
  • Free Quoting
  • Determine Production & Delivery Timeline along with Cost
  • Tooling / Mold Making / Product Prototyping
  • Production
  • Free Warehousing

General Process Information

Max. Press Size
• 350T
 Best Achievable   Tolerance
• +/- 0.05 mm
• +/- 0.002 in
 Lead Time • As low as 6 to 8 weeks for T1 samples
• After T1 sample approval, lead time for < 10,000 parts is as low as 4 weeks
 Tool Validation • Standard process is to produce a small set of T1 samples for approval before initiating full production
 Min. Order Size • 100 parts and $5000
 Setup Fee • $500 per mold per order to make up to 100 T1 samples


Tooling Details for Injection Molding Projects

 Rapid Tooling
• Molds with steel cavity and core with a    shot life of 5,000-10,000 shots
• Typically machined in 2 weeks
 Production Tooling • P20 or equivalent steel tool with shot life up to 1M shots
• Ability to integrate side-pulls or cam-actions
• Typically machined in 3 weeks
 Multi-Cavity or Family   Molds
• Multiple identical cavities or family of parts machined into a single tool
• Allows for more parts to be produced per shot, minimizing unit costs
 Insert Molding
• Inserts are placed into the mold and          molding occurs around them to extend tool life for critical features
• Allows for inserts such as helicoils to be molded in your design
 Over Molding
• Premade parts are placed into the mold and molded over
• Allows for multi-material injection molding


Materials we use in Injection Molding

beyondGREEN Biopolymers UV Absorbers
BASF Biopolymers Flame Retardants
NatureWorks PLA Polymers Plasticizers
Re-Granulated Polymers Colorants
Recycled Ocean Plastics Carbon Fibers
Recycled Plastics Glass Fibers
Coffee Grounds
Coconut Fibers

Additional Information

Pantone Color Matching Any SPI Standards (Glossy, Matte Rough, Very Rough)
RAL Color Matching Pad Printing
Physical Sample Color Matching Inserts
Mold-Tech Textures
Ultrasonic Welding
Silk Screening
Light Assembly
Protective Packaging / Film

And much more! Let us know what you want added and we will test it out for you!

**Based on the specifications of your product, the decomposing time of your product(s) in anaerobic, aerobic, organic, and controlled environments may vary**