Custom Injection Molding Services
Plant-Based Biopolymer Technology
Turn your idea into a plant-based product. Made from biopolymers certified by American and European Standards.
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Injection Molding Product Examples
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| Water & Soda Bottle Caps | Glass Bottle Caps | Dog Waste Bag Holders | Utensils | Pop Top Vials |
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| Pre-Roll Pop Top Tubes | Urine Specimen Cup | Syringes | Cups & Lids | Coffee & Cocktail Stirrers |
Injection molding is an elegant and simple manufacturing process that can quickly produce intricate shapes for custom parts and products.
At beyondGREEN biotech, we manufacture all injection molded parts using our blends of plant-based biopolymers. beyondGREEN is one of the only injection molding manufacturer in the United States that uses biopolymers to manufacturer injection molded articles.
If you have a need for high volume, intricate parts, you have come to the right place. The manufacturing industry has provided businesses with the tools to create plastic articles for decades, we have now taken the manufacturing industry to the next level!
beyondGREEN biotech, Inc. has spent countless years on research and development creating plant-based resin and a manufacturing method to convert that resin into operational products.
The best part is, with manufacturing done in Southern California and control on the biopolymer supply, beyondGREEN is able to provide it's clients with a price comparable to that of off-shore plastic manufacturing. (Prices do vary on QTY ordered and product specifications)
Specializing in close-tolerance injection molding of small certified home and industrial plant-based parts, we provide a total concept solution from design and tooling to production, fulfillment, and packaging. The combined effort of our designers and toolmakers results in molds that ensure quality, precision tolerances, and optimized cycle times. We have the capacity to mold parts with complex geometries and variations in wall thickness. Our core competencies have centered on small, high volume custom biopolymer components.
Benefits of Choosing beyondGREEN for Injection Molding Services
- All Products Manufactured in California, USA
- Product design and engineering assistance
- High production speeds and volumes
- High-quality parts and finishes
- Minimal post-processing
- Low labor costs
- Low scrap rates
We Walk You Through The Entire Process - From Idea to Finished Product
- Mutual Non-Disclosures
- 2D & 3D Renderings
- Free Quoting
- Determine Production & Delivery Timeline along with Cost
- Tooling / Mold Making / Product Prototyping
- Production
- Free Warehousing
General Process Information
| Max. Press Size | • 350T |
| Best Achievable Tolerance |
• +/- 0.05 mm • +/- 0.002 in |
| Lead Time | • As low as 6 to 8 weeks for T1 samples • After T1 sample approval, lead time for < 10,000 parts is as low as 4 weeks |
| Tool Validation | • Standard process is to produce a small set of T1 samples for approval before initiating full production |
| Min. Order Size | • 100 parts and $5000 |
| Setup Fee | • $500 per mold per order to make up to 100 T1 samples |
Tooling Details for Injection Molding Projects
| Rapid Tooling |
• Molds with steel cavity and core with a shot life of 5,000-10,000 shots
• Typically machined in 2 weeks
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| Production Tooling | • P20 or equivalent steel tool with shot life up to 1M shots • Ability to integrate side-pulls or cam-actions • Typically machined in 3 weeks |
| Multi-Cavity or Family Molds |
• Multiple identical cavities or family of parts machined into a single tool • Allows for more parts to be produced per shot, minimizing unit costs |
| Insert Molding |
• Inserts are placed into the mold and molding occurs around them to extend tool life for critical features • Allows for inserts such as helicoils to be molded in your design |
| Over Molding |
• Premade parts are placed into the mold and molded over • Allows for multi-material injection molding |
Materials we use in Injection Molding
| COMMON BIOPOLYMERS | ADDITIVES AND FIBERS |
| beyondGREEN Biopolymers | UV Absorbers |
| BASF Biopolymers | Flame Retardants |
| NatureWorks PLA Polymers | Plasticizers |
| Re-Granulated Polymers | Colorants |
| Recycled Ocean Plastics | Carbon Fibers |
| Recycled Plastics | Glass Fibers |
| Hemp | |
| Coffee Grounds | |
| Coconut Fibers |
Additional Information
| COLORS | FINISHING / POST-PROCESSING OPTIONS |
| Pantone Color Matching | Any SPI Standards (Glossy, Matte Rough, Very Rough) |
| RAL Color Matching | Pad Printing |
| Physical Sample Color Matching | Inserts |
| Mold-Tech Textures | |
| Ultrasonic Welding | |
| Silk Screening | |
| Painting | |
| Light Assembly | |
| Protective Packaging / Film | |
| Warehousing |
And much more! Let us know what you want added and we will test it out for you!
**Based on the specifications of your product, the decomposing time of your product(s) in anaerobic, aerobic, organic, and controlled environments may vary**
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