beyondGREEN Custom Injection Molding & Tooling (Mold Making)

Copyright © 2023: beyondGREEN biotech, Inc.

Quick & Easy Process

1) Provide us details on the type of film you want made: Size, Color, and Thickness.

2) Tell us the application for the film and we will prepare the biopolymer blend accordingly.

3) Tell us the quantity (meters) you need and we will blow the film.

4) Need custom print on the film? No problem, our design team will work with you to prepare the artwork and get the print plate made.

5) Once you approve the order, we will push it into production and have it ready for you within 3 weeks!

Injection Molding Manufacturing

beyondGREEN biotech, Inc. manufactures custom rigid plant-based, compostable solutions for the world’s most respected companies. From concept to commercialization, we use technology and innovation to deliver manufacturing solutions that are not found anywhere else. We simplify the complex and produce products in sustainable ways that improve quality, reduce risk, lower costs, speed products to market and most importantly aid in the reduction of single-use plastic pollution throughout our globe

Our Approach is simple...

Define - We find out everything we can about you, your needs, your market, your customers, your budget, your challenges and your goals.

Solve - We bring together a multidisciplinary team of seasoned experts to discuss and review the opportunity. Then we get to work developing solutions.

Execute - Once a strategy has been chosen, we execute. With manufacturing excellence as the core of our value proposition, we focus on getting the job done and getting it right the first time. From start to finish, you can count on beyondGREEN!

Here are some examples of products which we have manufactured from our certified compostable biopolymers:

1) Home & Industrial Compostable Drinking Straws - Customizable (Size - Color - Branding)

2) Industrial Compostable Cutlery (Forks, Knives and Spoons)

3) Cable Ties - Customizable (Size - Color - Branding)

4) Toys - Customizable (Size - Color - Branding)

5) Cell Phone Cases - Customizable (Size - Color - Branding)

6) Cups - Customizable (Size - Color - Branding)

7) Tongue Depressors - Customizable (Size - Color - Branding)

Product Development

We coordinate product development services in our technology center, including CAD design, renderings as well as models/prototypes. This is where we share ideas, ask key questions and focus on creating product designs and process technologies optimized for robust manufacturing - leading to lower costs and higher quality, along with reduced time-to-market and greater cost-effectiveness.

Tooling

Optimal tool design and quality of construction are the critical cornerstones upon which successful injection molding programs are built. Our Tooling Engineering team is reich in experience, is continuosly exploring and developing new tooling technologies and is committed to your success by building and maintaining your assets. Because every tool is unique and has specific requirements surrounding part geometries, critical tolerances, raw materials and more, we analyze and specify every aspect of your tools - design, steel types, runner systems, gate configurations, cooling systems, internal actions and ejection methods - to realibly deliver the highest quality part in the shortest possible cycle time.

Raw Material Selection & Testing

We work with you based on the requirement(s) of your product to ensure that the resin blend we select for your product is perfect. Since we will be molding using plant-based resins, we want to ensure the durability and decomposition rate of the product is in-line with your product’s purpose. We source our resins from the Industry’s largest resin manufacturers; such as, BASF, Natureworks and more. In addition, to fit the requirement of your product, beyondGREEN blends resins inhouse to ensure the proper material formulation is created for your product needs.

Manufacturing

Our plant is flexible enough to handle a diverse product range, while still maintaining dedicated manufacturing and production cells that specialize in the unique nuances of products or processes. In fact, beyondGREEN’s plant supports not only a diverse range of products, but also a broad range of injection molding, assembly and decoration technologies.

Extrusion Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Mono-layer & Multi-layer extruders for multiple different film types.

3) Capabilities to blend biopolymers to meet application requirements of your product's need.

4) FDA-approved films for food packaging.

5) Only extruder with capability to extrude clear compostable film.

6) Additive options for slipo, color, anti-stat and more.

7) Film from 1.5" to 50" wide.

8) Up to 24" diameter roll.

9) Gauges up to 2 mil.

10) Certified Home & Industrial Compostable Biopolymers

11) Ability to sub-license your finished products under beyondGREEN's certifications or we will assist you in getting your own certification.

12) Tolling capabilities available. Provide us your material and we will process it for you in our extruders!

13) Any color film you need.

Conversion Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Current width capability up to 24" - width capability from May 2023 will be 50".

3) Current length capability up to 999".

4) Side gusset.

5) Custom die cut.

6) Header and stamping.

7) Film from 1.5" to 50" wide.

8) Bottom seal & perforation.

9) Custom styles & sizing.

Flexographic Printing Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Current width capability up to 20".

3) Continuous printing or precise printing.

4) Color match.

5) Design Match.

6) Water-based ink.

Video Copyright © 2023: beyondGREEN biotech, Inc.

Quick & Easy Process

1) Provide us details on the type of film you want made: Size, Color, and Thickness.

2) Tell us the application for the film and we will prepare the biopolymer blend accordingly.

3) Tell us the quantity (meters) you need and we will blow the film.

4) Need custom print on the film? No problem, our design team will work with you to prepare the artwork and get the print plate made.

5) Once you approve the order, we will push it into production and have it ready for you within 3 weeks!

Extrusion, Conversion & Flexographic Printing

Manufactured in the United States.

Made with natural, renewable material and packaged in recycled material, beyondGREEN’s compostable formulation promotes minimized pollution and supports sustainable development goals.

(1) Gauges 0.6 mil to 2 mil | (2) Standard 1" I.D. Cores | (3) Color Printing | (4) Water-Based Ink | (5) Tubing | (6) Bag on Roll | (7) Side Gusset Bags | (8) Side Gusset Liners | (9) Lay Flat Bags | (10) Packaging Liners | (11) Handle Bags | (12) Folded Bag Rolls

beyondGREEN is a U.S. leader in compostable blown film extrusion with capabilities to extrude any size film using its mono-layer and multi-layer extruders along with the capability to provide you with any color film you require as well as with any format and color printing you need. beyondGREEN does not purchase raw materials from distributors and will leverage its partner relations with its suppliers to purchase directly in efforts of reducing the cost of the middle man to provide you with the best possible price!

Extrusion Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Mono-layer & Multi-layer extruders for multiple different film types.

3) Capabilities to blend biopolymers to meet application requirements of your product's need.

4) FDA-approved films for food packaging.

5) Only extruder with capability to extrude clear compostable film.

6) Additive options for slipo, color, anti-stat and more.

7) Film from 1.5" to 50" wide.

8) Up to 24" diameter roll.

9) Gauges up to 2 mil.

10) Certified Home & Industrial Compostable Biopolymers

11) Ability to sub-license your finished products under beyondGREEN's certifications or we will assist you in getting your own certification.

12) Tolling capabilities available. Provide us your material and we will process it for you in our extruders!

13) Any color film you need.

Conversion Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Current width capability up to 24" - width capability from May 2023 will be 50".

3) Current length capability up to 999".

4) Side gusset.

5) Custom die cut.

6) Header and stamping.

7) Film from 1.5" to 50" wide.

8) Bottom seal & perforation.

9) Custom styles & sizing.

Flexographic Printing Capabilities

1) Turnaround time from 1 to 3 weeks.

2) Current width capability up to 20".

3) Continuous printing or precise printing.

4) Color match.

5) Design Match.

6) Water-based ink.